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In the very early hours of the morning, in a Harvard robotics laboratory last summer, an insect took flight. Half the size of a paperclip, weighing less than a tenth of a gram, it leapt a few inches, hovered for a moment on fragile, flapping wings, and then sped along a preset route through the air.

Like a proud parent watching a child take its first steps, graduate student Pakpong Chirarattananon immediately captured a video of the fledgling and emailed it to his adviser and colleagues at 3 a.m.—subject line, “Flight of the RoboBee…”

The demonstration of the first controlled flight of an insect-sized robot is the culmination of more than a decade’s work, led by researchers at the Harvard School of Engineering and Applied Sciences (SEAS) and the Wyss Institute for Biologically Inspired Engineering at Harvard.

“This is what I have been trying to do for literally the last 12 years,” says Robert J. Wood…principal investigator of the…RoboBee project. “It’s really only because of this lab’s recent breakthroughs in manufacturing, materials, and design that we have even been able to try this. And it just worked, spectacularly well…”

“We had to develop solutions from scratch, for everything,” explains Wood. “We would get one component working, but when we moved onto the next, five new problems would arise. It was a moving target.”

Flight muscles, for instance, don’t come prepackaged for robots the size of a fingertip…

The robotic insects also take advantage of an ingenious pop-up manufacturing technique that was developed by Wood’s team in 2011. Sheets of various laser-cut materials are layered and sandwiched together into a thin, flat plate that folds up like a child’s pop-up book into the complete electromechanical structure.

The quick, step-by-step process replaces what used to be a painstaking manual art and allows Wood’s team to use more robust materials in new combinations, while improving the overall precision of each device.

“We can now very rapidly build reliable prototypes, which allows us to be more aggressive in how we test them,” says Ma, adding that the team has gone through 20 prototypes in just the past six months.

RTFA for dynamic discussion on power, control, future processes and uses to be tested. Immersed in the world of science and technology, the developers of this technology aim their efforts at benefitting humankind.

Which leaves two additional directions of development, whimsical and military. I’ll volunteer a suggestion for microtronic controls adapted for fly-fishing. No doubt the death and destruction crowd are already coming up with their own ideas.